2-Ply Spun Polyester American Flag – Made in USA

Founded in 2020, FlagStars is a veteran-owned flag company based in Jurupa Valley, California, with a flag-making workshop in Ontario, California. The company began with a focus on improving flag craftsmanship and building lasting customer relationships. Its stated values center on patriotism, American production, and careful workmanship, combining handcrafting with machinery that supports its makers.

Fly a heavy-duty 2-ply spun polyester American flag made in the USA when durability matters. The dense, cotton-like spun polyester construction is heavier than nylon and is designed for demanding outdoor display, including locations with stronger wind and greater weather exposure. Choose from sizes ranging from 2' × 3' through 6' × 10' to match your flagpole and installation.

Heavy-Duty 2-Ply Spun Polyester Construction

This American flag is crafted from thick 2-ply spun polyester for a substantial feel and rugged outdoor performance. Compared with lightweight nylon, spun polyester is heavier and generally requires more wind to fly fully, making it a strong choice for exposed residential, commercial and institutional flagpoles.

• Made in USA: Manufactured in the United States.
• 2-ply spun polyester: Heavyweight construction with a traditional, cotton-like texture.
• Embroidered stars: Raised embroidered detailing gives the star field added texture and dimension.
• UV resistant: Designed to help resist fading from outdoor sun exposure.
• Water resistant: Suitable for regular outdoor flag display.
• Built for demanding conditions: A heavier flag option for locations where wind resistance and durability are priorities.

Available American Flag Sizes

Select the flag size according to your pole height, mounting system and wind exposure. This 2-ply polyester American flag is currently available in:

Because two-ply polyester is heavier than nylon, always confirm that your pole, halyard, bracket and mounting hardware are rated for both the selected flag size and fabric weight. Use our American flag and flagpole size guide before moving to a larger flag.

Spun Polyester vs. Nylon American Flags

Two-ply spun polyester and nylon serve different outdoor conditions. Nylon is lighter and typically flies more readily in light or moderate wind. Spun polyester has a heavier feel and is commonly chosen for stronger-wind locations, larger poles and more demanding outdoor use.

If you are deciding between materials, compare the differences in our nylon vs. polyester American flag guide.

Where to Use a Heavy-Duty Polyester American Flag

This flag is well suited to outdoor displays where a heavier American flag is appropriate, including:

• Residential in-ground flagpoles
• Businesses and commercial properties
• Schools and institutions
• Municipal and community displays
• Open or exposed locations with stronger wind

No outdoor flag is immune to weather damage. Severe storms, repeated contact with buildings or trees, worn hardware and an oversized flag can shorten its service life. Inspect the flag and mounting system regularly and bring the flag in during extreme weather when practical.

Care for Your Polyester American Flag

Regular inspection and proper care can help extend the useful life of an outdoor flag. Keep the fly end away from roofs, brick, gutters, branches and other abrasive surfaces, and inspect stitching and mounting hardware for wear.

For cleaning, storage and maintenance recommendations, see our American Flag Care Guide.

Complete Your American Flag Display

Browse more American flags made in the USA to compare nylon, polyester, cotton and specialty constructions. If you also need a mounting system, shop American-made flagpoles and flagpole hardware.

For respectful U.S. flag display, see 4 U.S.C. § 8 (United States Flag Code).

American Flag Features

• Made in USA: Manufactured in the United States.
• 2-ply spun polyester: Heavyweight construction with a traditional, cotton-like texture.
• Embroidered stars: Raised embroidered detailing gives the star field added texture and dimension.
• UV resistant: Designed to help resist fading from outdoor sun exposure.
• Water resistant: Suitable for regular outdoor flag display.
• Built for demanding conditions: A heavier flag option for locations where wind resistance and durability are priorities.

Heavy-Duty 2-Ply Spun Polyester American Flag — Specifications

• Manufacturing origin: United States.
• Flag fabric: polyester; check the product details for the exact weave, finish, and header.
• Available options: 2' x 3'; 2.5' x 4'; 3' x 5'; 4' x 6'; 5' x 8'; 6' x 10'.
• What's included: Check the kit contents and selected variant in the product details; separate hardware or flags are not included unless expressly listed.

For sizing and a compatible mounting setup, browse flagpoles and hardware.